CLEARWATER™ PondGard EPDM Geomembrane Systems

Dependable Performance in Demanding Environments
 
SAMPLE INSTALLATION
Project DAUAS
El Salvador, January 19, 2005

The Purpose of this training was to display the simple handling and installation procedures associated with the EPDM Pond Guard. The installation process was conducted by engineer Carlos Gandarillas of Chemonics International Inc. and other representatives.

We arrived at the project area at approximately 10:30 a.m. and began with different activities to initiate the project. These procedures are presented to you via the photographs:Installation Process

In addition to its long-term durability, PondGard is a unique, user friendly material that can be installed quickly and easily. The following process displays how personnel with minimal training and without the use of expensive special equipment can install a PondGard system:
 

Pond Liners

 •  Pond Liner Products
 •  Pond Liner Accessories
 •  Introduction
 •  Install Process
 •  Sample Install
 •  Technical Information
 •  Material Safety Data
 •  Products / Applications
 •  Video
Final cleaning of the subgrade soil, the stability and the 1:2 inclination of the slopes.
Two available 50’ X 150’ 45 Mil EPDM Pond Gard Jumbo rolls
The first Jumbo Roll was unrolled over the top of the Eastern slope at the length of its side 31.20 meters
The membrane was extended across to conform to the shape of the surface. It permitted workers to rest for more than 30 minutes before entrenching permanently to the ground.
Once the Jumbo Rolls were in place, the workers aimed to minimize wrinkles on the membrane surface.
 
This was done by blowing air under the membrane to facilitate workers in stretching it across the surface.
Immediately, we made sure that the material in the tench zone was sufficient for the mechanical anchor by friction
 
Following the procedure, the excavated material was put in place to prevent the shifting of the membrane position.
 
With the excess EPDM membrane from the first roll approximately 36’ x 50’, workers initiated the task of covering the
remaining zone
Afterwards, the workers unrolled the second Jumbo Roll and cut it 70’ x 50’ in length. This membrane was then extended to cover the uncovered section zone.
Once everything is covered, the membranes are aligned so that they overlap each other by at least 1 foot. The installation of the Quick Seam 6” adhesive strip is then initiated.
The accessories utilized for the seams were:
• Quick Prime cleaner and presser
• Quick Seam 6” tape (semi-cured EPDM)
• Quick Scrubbers
• Silicon Rollers
• Quick Seam Pipe Flashings
Initially, the filth was swept away the dust was cleansed with water and the application of the cleaners and primer and adhesive was initiated with hand and stand-up scrubbers. The primer and adhesive amount should be increased in an area where the membranes meet and in areas covered with noticeable white dust which accumulates on the membrane. Scrubbing pads should be replaced every 60 meters.
 
Once it was verified that the adhesive was dry approximately 5 minutes, the task of installing the Quick Seam 6” tape was initiated by centering the tape placement on the overlaps of the membrane..
 
As the Quick Seam tape was being placed on the overlaps, pressure was being placed on it with 11/2 silicon rollers.
Perpendicular and parrallel movements are required with no areas left unrolled to provide the best posible adherence. Make sure to avoid leaving “fish mouths.”
The installation of the drainage was initiated by placing a layer of EPDM protection over the base of the concrete. The opening of the drain hole and the fasteners were done beforehand using a common perforation of paper to assure blind cuts.
 
The principal membrane was cut only the necessary holes and another protective membrane was placed over it. An application of sealer was added to all layers to assure a mechanical sealing.
Finally, the stainless steel plate was put in place with its nuts and ½” screws, making it clear that the corners of the plate need to be made round so that they don’t cause damage to the membrane.
Finally, a Pipe boot was installed for the 11/2” penetration. At the extreme of the tube where it was cleaned and primed with Quick Prime, clamping ring was installed and sealer was added.
Near the end, the workers that received the training finished the final overlap and the entrance of the West and South side of the membrane at the top of the slope.
 

 

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